Kitting and assembly

Custom-built kits — multiple items, packaging, inserts — assembled and shipped as one unit.

Last updated May 13, 2026

A kit is a group of items packed together and shipped to a recipient as one unit. Instead of three separate boxes from three separate items, the recipient gets one branded package with everything inside, often with a printed insert and custom packaging. Kitting is the assembly step that gets you there.

#When kitting is the right shape

Kits show up in a few recurring places:

  • New-hire welcome kits — a tee, a notebook, a sticker pack, and a welcome card in a branded box.
  • Event boxes — pre-event ship-to-home for hybrid conferences or board offsites, or post-event reward sends.
  • Customer gift assemblies — a curated set that arrives as a single experience rather than a pile of separate shipments.
  • Sales prospecting boxes — high-touch direct mail with a few coordinated items and a personalized note.
  • Holiday and milestone sends — anniversaries, work-iversaries, end-of-year gifts.

If you've found yourself describing a "send" as "we want the recipient to open one box and find X, Y, and Z," that's a kit.

#What can go in a kit

Kits are flexible. A typical kit can include:

  • Your own decorated items — anything from your My Products list.
  • Sourced items we don't normally carry — your account team can bring in third-party items (chocolates, branded drinkware from another supplier, a specific notebook, a tech accessory) and route them through the kitting flow.
  • Non-merch inserts — printed cards, handwritten notes, sample packs, instructional one-pagers, a thank-you letter from your team.
  • Custom packaging — branded boxes, tissue, ribbon, crinkle paper, custom labels.

Each component has its own sourcing path, its own lead time, and its own per-unit cost. The kit holds them together as a single shippable unit.

#How kits are priced

A kit's price is the sum of:

  • The component costs — each item, decorated or sourced.
  • A per-kit assembly fee — the hands-on time it takes to pack each kit. More components mean more time; a 3-item kit is faster to assemble than an 8-item kit with delicate tissue and a custom insert.
  • Custom packaging cost — branded boxes, inserts, tissue, if applicable.
  • Storage — if components are held in inventory waiting to be kitted, normal storage applies until they ship.
  • Shipping — one shipment per recipient, sized to the kit.

The breakdown shows on your quote so you can see what's driving the kit price and what would change if you swapped a component.

#How kits ship

Each kit becomes a single fulfillment order with one tracking number. The recipient gets the same tracking and delivery emails they'd get for any other shipment — see Fulfillment orders and tracking.

If you're running a campaign where each recipient gets a kit, the campaign produces one kit per redemption. The recipient enters their address at claim time, we assemble their kit, and ship.

#Inventory implications

Most kits draw from inventory at assembly time. That means the components need to already be in your inventory in our network. If a kit has eight components, all eight need to be on hand (or in production with timelines that match) when assembly starts. A single backordered component can stall the whole kit.

A few practical patterns:

  • Pre-assembled kits — assemble a batch of kits up front and hold them as a single kit SKU. Faster to ship later; trades some flexibility for speed.
  • On-demand assembly — keep components in inventory and assemble each kit at fulfillment time. Slower per shipment, but you can change kit contents over time without throwing away pre-built kits.

Your account team will help you pick the shape that fits the use case.

#Lead-time considerations

Kits take longer to ship than single-item orders. The components have to land in our network first (each on its own lead time), then assembly time has to be added on top. For a typical kit with three to five components, plan a couple of weeks beyond the longest component's lead time. Custom packaging adds more.

For tight deadlines, see Rush and expedited orders — kits can be rushed, but every component has to rush, and the assembly step has its own floor.

To start a kit, message your account team with the use case, the items you have in mind, and the timeline. They'll walk you through component sourcing, packaging options, and assembly mechanics.

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